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How to improve the smoothness of the cut surface of alumina ceramics?

Categories: Industry NewsStars: 3Stars Visit: - Release time: 2024-06-28 05:22:00
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Based on Chemshun Ceramics customization and cutting experience for more than 20 years .Chemshun share the tips of improving the smoothness of the cut surface of alumina ceramics can be achieved through the following steps:

 

1. Choose the right cutting tool: In order to obtain a higher smoothness, high-quality cutting tools such as diamond tools or cubic boron nitride tools should be selected. These tools have high hardness and wear resistance, which can reduce friction and heat generation during the cutting process, thereby reducing the roughness of the cut surface.

 

2. Control cutting parameters: The selection of cutting parameters has a great influence on the smoothness of the cut surface. By reducing the cutting speed, feed speed and cutting depth, the cutting force and heat generation can be reduced, and the roughness of the cut surface can be reduced. In addition, you can also try to use segmented cutting or layer-by-layer cutting to obtain a smoother cut surface.

 

3. Use coolant: Using coolant during the cutting process can effectively reduce the temperature of the cutting area, reduce thermal damage and deformation, and thus improve the smoothness of the cut surface. At the same time, the coolant can also play a lubricating role, reducing friction and wear.


4. Subsequent treatment: After cutting, the cut surface can be ground, polished and other subsequent treatments to further improve its finish. Grinding can use appropriate grinding tools and abrasives to remove defects and uneven parts on the cut surface. Polishing can use a polishing machine and polishing paste to make the cut surface smoother through friction and polishing.


5. Control environmental factors: During the cutting process, environmental factors such as temperature, humidity and dust will also affect the finish of the cut surface. Therefore, the working environment should be kept clean and stable to reduce the impact of adverse factors on the cut surface.

 

In summary, the finish of the cut surface of alumina ceramics can be effectively improved by selecting appropriate cutting tools, controlling cutting parameters, using coolant, performing subsequent treatment and controlling environmental factors. These measures can be adjusted and optimized according to specific circumstances in actual operation to obtain the best cutting effect.


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