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Latest articles
- Wear-resistant Ceramic Sheets are Used for Anti-wear Lining of Pipes
- Alumina Ceramic Cylinder for Vulcanized in Wear Ceramic Rubber Liner
- High-purity Alumina Ceramic Wafer Polishing Plate
- Alumina ceramic tube - high quality wear-resistant ceramics
- Wear-resistant ceramics solve the problem of wear in the mining industry
- Wear-resistant ceramic tubes are used in the lithium battery transport industry
- Wear-resistant ceramic rubber plate for port industry
- Alumina ceramic ball - high hardness grinding medium
- How to prevent the wear damage of alumina ceramic chute liner during operation?
- How to improve the smoothness of the cut surface of alumina ceramics?
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Advanced Alumina Ceramic Balls more suitable for cement grinding .
In the cement grinding areas, "roller presser + ball mill" in double closed joint grinding process, has become the mainstream technology in domestic cement grinding system.
Steel ball with density 7.8 g/cm3 is widely applied in cement grinding ,steel ball filled in ball mill causes heavy weight during grinding operation.which is the main reason for high electricity consumption. wear resistant ceramic grinding media density is generally 3.8 ~ 3.9g / cm3, density approximately reduced by half than steel ball. Half the density in a ball mill filling rate unchanged, the weight of grinding balls will be half. So it is bound to reduce the total weight, if the ball mill grinding efficiency remains unchanged, power consumption will be decreased.
Alumina ceramic balls is more suitable in cement grinding system for cost effective .chemshun ceramic balls is made from fine grinding micron size powder; rolling into ball shape and then sintered at high temperature.best feature is lower wear loss, 92% or 95% alumina content, sizes ranges from 13mm to 30mm. the physical properties compare with steel ball as followings:
Physical Comparison :
Materials | Density | Bulk weight | Moh’s Hardness | Crushing Rate | Abrasion Loss |
g/cm3 | Kg/cm3 | Grade | % | g/ Kg.h | |
High chromium steel ball | 7.6-7.8 | 4500 | 6.8 | <1-3 | 0.18 |
Chemshun alumina Ball | 3.6-3.8 | 2200-2300 | 9.0 | <1-3 | 0.09 |
Application Effective Comparison:
Item | 1st stock bin | 2nd stock bin | 1st stock bin | 2nd stock bin | Motor current (A) | Mill Production (T/H) | Power consumption (kilowatt-hour/Ton) |
Steel ball | 53 T | 155 T | 27 | 29 | 180 | 144 | 29 |
Chemshun ceramic ball | 70 T | 35 T | 35 | 39 | 140 | 145 | 24 |
Comparison result | loading Capacity lower 21% | Filling rate increase 10% | Lower 20% | Keep same | Lower power consumption > 15% | ||
(TEST BY CHEMSHUN CERAMICS:WWW.CHEMSHUN.COM) |
Pingxiang chemshun ceramics co.ltd is is affirmed to be one of the R&D Bases of the National Experiment and Research Institute of Wear Resistant Materials in Electric Power Industry ,We will have more advanced alumina wear ceramics liners products developed in cement , mining , steel industry application. Welcome to contact by: office@chemshun.com www.chemshun.com